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- No MOQ
- Fast TAT
- Free Design
- Custom Printing
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Custom Mailer Boxes
Ship your products safely while promoting your brand with our custom mailer boxes. Whether you’re sending e-commerce orders directly to customers, packing high-end retail products, or subscription merchandise, these boxes are perfect for all.
Crafted from high-quality materials, these boxes are all you need to make first impressions last. Plus, our mailer boxes are fully customizable, so you can get them in the accurate size, shape, and color you want.
Get custom mailer boxes exclusively designed for your brand by requesting a free quote today!
Get A Free Quote
Product Description
Durable Mailer Boxes You Can Trust
Product quality? Checked!
The greyboard and chipboard materials we use are of reliable quality. Even better, each material will protect your products from moisture and all the shipping hassles.
From delicate candles and sensitive chocolates to soft apparel and electronics, here’s how our custom mailer boxes protect your product’s integrity.
- Innovative Locking Systems: Magnetic closures and tuck-in-flaps self-locking systems are available to help preserve your products.
- Custom Sizes: Get perfectly measured boxes that fit your products snugly.
- Tamper-Evident Security: Built-in dust flaps and sturdy, interlocking designs provide security, making it obvious if the package has been opened.
- Double-Wall Construction: Enhanced resistance to punctures and heavy impacts.
- Internal Protection (Inserts): Custom-designed inserts, such as EVA foam, cardboard dividers, or molded pulp, to prevent product movement and damage during shipping.
Be it short or long distance, rest assured that your products remain secure and in perfect condition.
Printed Mailer Boxes with Full-Color Brilliance
When you deliver your products in well-designed boxes, customers already perceive them as high-quality. Well, now imagine sending your products in custom printed mailer boxes.
To achieve full-color brilliance, we give you the freedom to print every corner of your box, including:
- One-color or full-color in CMYK or PMS models
- Inside, outside, and both sides printing
- Advanced digital and offset printing
- Your artwork, branded colors, and your business logo
Speaking of designing exceptional mailer boxes with logo, you can get our expert guidance at no extra cost!
Excellent Finishes to Enhance Brand’s Aesthetic
Designing and printing personalized mailer boxes can build brand recognition. But polishing the boxes to a high finish will surely enhance your brand’s aesthetic.
To help you build a strong brand identity, we offer excellent finishes, including:
- Matte/gloss lamination
- Spot UV coating
- Foil stamping
- Aquoeus coating
- Soft-touch lamination
Need a more level-up branding? Get your brand logo embossed or debossed on every box!
Ideal Uses of Customized Mailer Boxes
The durability and customization of our mailer boxes make them suitable across multiple industries.
Here are the various industries that use our customized mailer boxes.
- E-Commerce & Promotional: Used to ship products directly to consumers, enabling branded, secure packaging for candles, accessories, and promotional items.
- Subscription Boxes: Ideal for beauty, snack, or niche-product subscription services, providing a “gift-like” experience upon delivery.
- Electronics: Protect delicate electronics with sturdy, secure, and minimalist designs.
- Apparel & Fashion: Ideal for shipping clothing and accessories while maintaining a high-end brand aesthetic.
- Pharmaceuticals & Healthcare: Provide secure, often tamper-proof, and regulatory-compliant packaging for supplements, medicines, and medical devices.
Whether on presentation boxes, e-commerce shipping boxes, or a promotional PR box, your engraved brand logo can be a powerful tool for building customer loyalty.
Premium Custom Mailer Boxes That Fit Every Budget
Delivering high-end products in premium mailer boxes doesn’t have to be expensive. Sturdy construction, unique layouts, and quality are guaranteed, without a huge budget.
Even better, you can get a lower price and a great discount by placing a bulk order. But don’t hesitate, we have no minimum quantity requirement either.
So, get in touch today and let Custom Rigid Boxes deliver your custom mailer boxes with fast, free shipping!
Get a Quote
Request Your Free Quote Today
Share your box dimensions and ideas — our packaging specialists will craft a tailored quote with wholesale pricing, free design support, and delivery timelines.
- 100% free — no obligation quote
- Response within 2 hours
- Free worldwide shipping included
“Submitted the form on Monday, had a 3D mockup by Wednesday. The whole process was effortless.”
Elena V. — Boutique Skincare Brand
Build Your Box
Materials & Customization Options
Mix and match materials, print methods, coatings, and finishing touches to create a mailer box that's entirely yours.

Grey Chipboard
A dense and durable recycled paperboard offering excellent strength and rigidity, making it ideal for premium rigid boxes.

Duplex Chipboard
A sturdy chipboard with a smooth white surface that can be wrapped with printed paper, making it suitable for luxury boxes.

Thick Cardstock
A sturdy, heavyweight paperboard that provides reliable protection and structural support for rigid boxes.
Specifications
Mailer Boxes Specifications
- Sizes
- Custom Sizes & Shapes
- Material Options
- Grey Chipboard, Duplex Chipboard, Thick Cardboard
- Wrapping Material
- Art Paper, Textured Paper, & Specialty Stocks Ranging Between 100 & 160 GSM
- Material Thickness
- 800 gsm to 2000 gsm or 2 mm – 3 mm
- Customization
- Fully Customizable
- Printing Techniques
- Offset Printing, Digital Printing, Flexography Printing, Screen Printing
- Color Models
- CMYK & Pantone (PMS)
- Printing Options
- Interior, Exterior, & Both Sides
- Coating & Laminations
- Matte, Gloss, Soft-touch, Aqueous, Varnish
- Finishes
- Spot UV, Embossing, Debossing, Hot Foil Stamping
- Add-Ons
- Ribbons, Magnets, Tags, Labels
- Inserts
- EVA Foam Inserts, Cardboard Inserts, Packaging Card Inserts
All specifications are fully customizable — tell us what your product needs.
Client Stories
Brands That Refuse
Ordinary Packaging
“Had a great experience working with this company. The team was very excellent in helping me design the rigid boxes I needed, although I had some strict specifications for the box, and the box price was quite pocket-friendly too. Will surely order from them again.”
Johnson Ron
Verified Customer
“Ordered magnetic closure rigid boxes for my jewelry from this company and the quality is up to standard. The team helped a lot in designing the box with all my specifications. The price was affordable, too. Will order from them again!”
Carrie Suda
Verified Customer
“Was looking for packaging for my earbud products and found this company from a friend’s reference. The team was very supportive, they suggested me to get drawer boxes, which were a good choice for my small products. They even helped me adjust my design on the boxes as well. The shipping was fast, the price was reasonable, had great experience working with them.”
Vojtech Ortmann
Verified Customer
“Ordered hinged lid boxes for my cosmetic products from the company and loving the layout they design. The boxes met my expectations for secure, elegant presentation I needed for sensitive cosmetics. Plus, I got a great discount, too. Highly recommended!”
Gill Mosss
Verified Customer
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Good to Know
Frequently Asked Questions
Everything you need to know about ordering mailer boxes. Can't find your answer? Our specialists reply within 2 hours.
Ask a SpecialistYou can get a one-color or full-color option on custom mailer boxes.
We use selected materials that meet the required strength, including greyboard chipboard.
We offer custom sizes so you can get the ideal mailer boxes that snugly fit your products.
Custom mailer boxes are ideal for packaging a wide range of products, from delicate candles and fragile chocolates to soft apparel and electronics.
Yes, you can get a lower price and a fantastic discount by placing a bulk order of mailer boxes.
Our production time is 8 to 10 business days, plus an additional 2 to 3 days for shipping.
Limited Offer
Get a Free Packaging Sample Before You Commit
Feel the board, test the finish, and judge the quality yourself. Request a free sample kit and see why 1,200+ brands trust us with their first impression.




